We could offer you plastic Injection molding custom services, Injection mould design, Injection Mould Making with low cost no matter a few hundred small quantity or millions of parts, you may need small quantity order at first, especially, for your initial orders to open your market. This will help you to increase your profits without having spent a lot of money to order a big volume of Injection molded parts at the beginning.
How Plastic Injection Molding Works
Plastic Injection molding is by far the most common way to producelarge volumes of finished plastic parts for every kind of commercial and industrial use. Molten resin is injected under high pressure into the cavity of a metal die and then rapidly cooled, forming a solid shape. A single cycle to make a finished part may take anywhere from a few seconds to minutes depending on part complexity and size.
The Plastic Injection Molding Process
Once your plastic injection mold tools are ready, the molding process consists of the following basic steps:
Step 1. The plastic resin comes in raw pellets. These are dried to the right moisture content, and then if necessary they can be blended with pigments or master batch colorants.
Step 2. The dried pellets are poured into the hopper of the molding machine. A reciprocating screw inside the barrel of the machine will transport these pellets towards the mold.
Step 3. Within the barrel, the pellets are mixed and heated until fully molten, forming the liquid resin.
Step 4. The heated mold closes automatically and resin, under great pressure, is injected through a gate and into the mold cavity.
Step 5. The mold is cooled to solidify the part inside.
Step 6. The mold opens and the part is ejected to begin a new cycle
Our advantages of Injection Molding Service
Our Injection molding company is conveniently located in shen zhen City, China. has 10,000 square meters with a total of 15 sets of injection molding machines from 60 tons to 650 tons, including 2 sets of double injection molding machines. all installed with robot, automatic pick-up, Our Injection molding plant operates 24 hours per day, 6 working days per week with the capacity for continuous production as needed to meet specific delivery requirements. We can provide short or long production runs as dictated by product volume requirements, We can produce molded plastic components in a wide variety of sizes and production volumes. We have the experience to run virtually all types of products and engineered thermoplastic resins since we are a professional injection molder. We have rich experience, can do production of custom Injection molding, Insert molding, overmolding and Die casting, 2K injection in precision and high quality, also can ensure fastest dry cycle time. Parts we produced apply to industry like household appliances, medical, consumer electronics, automotive parts, etc.
Injection molding material
Our Injection Molding machine can run all kinds of resin from commodity to engineering grade, high temperature to filling material. We have experience with the plastic resin is as follows:
ABS, PC, PC + ABS, SAN, HIPS, GPPS, HDPE, LDPE, PP, PE
PP + GF, PPO, PPS, POM, POM + GF, PBT, PBT + GF, nylon, nylon + GF
ABS-TPE, TPR, PC-TPE, TPR PC + ABS-TPE nylon-TPE
We also require suppliers to provide us with certifications including ISO, ROHS and so on. We can show them to customers for inspection. All the materials we use are 100% brand new, because high quality products are the life of our company.
Injection molding material
We can also perform secondary molding according to customer Appearance needs, such as printing, painting and plating etc surface treatment
We have and years of experience in the Injection molding industry , with 2 QC technicians per shift. We also send the first batch of samples to the customer for inspection. QC tests the samples through CMM, projector, 2DMI, altimeter, block gauge, needle gauge, L-square, caliper, micrometer, hardness and other testing equipment. Send quality reports to customers for inspection, such as FAI, SPC, CPK, etc. All the work we make is only for high quality Chinese custom Injection molding.